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GAS POWER SYSTEMS CATALOG I Fuels and Combustion


Fuel Conditioning


As a world leader in the development of gas turbine combustion system technology, GE is not only focused on delivering quality system hardware, but also on systems and components for cleaning and conditioning fuel prior to combustion in the gas turbine. With the largest fleet of gas turbines operating on non-traditional fuels, GE’s flexible fuel solutions typically outperform comparable technologies in both efficiency and reliability. We offer a range of combustion system technologies to support operation on a wide variety of fuels. The following fuel conditioning processes may be applied as a pre-treatment along the liquid or gas fuel systems, to the turbine or combustor to mitigate risks, or as a post-treatment—primarily in the heat recovery steam generator (HRSG)—providing environmental safeguards.


Removal


Some fuels contain high concentrations of compounds that are corrosive or toxic. The removal of these compounds can be accomplished chemically.


Filtration


Filtration often is required to address gases or liquid fuels that might contain sediment, other solid contaminants, or excess moisture. This treatment removes constituents that otherwise might damage fuel system components, or impact gas turbine operability.


Wash


Washing is a treatment used to remove water-soluble contaminants (for example, alkali metals such as sodium and potassium) from a fuel prior to use to avoid potential hot gas path corrosion. This can be accomplished using water injection and a series of centrifuges.


Additive


Additives are used to modify physical or chemical properties of a fuel, or to prevent damage created by an inherent deficiency in a fuel. Examples include additives for lubricity or liquid fuel stabilization.


Inhibitor


Many ash bearing fuels, such as crude oil, HFO, and residual fuel oil, contain vanadium, which creates highly corrosive compounds that can damage coatings and components in a gas turbine’s hot gas path. Inhibitors are added to the liquid fuel upstream of the gas turbine to mitigate the risk of hot corrosion.


Blend


Gas turbines are capable of operating on a variety of fuels, including blends of gases or liquids. Blending can be applicable when there is an insufficient supply of an opportunity fuel or to limit operational risks stemming from use of certain fuels.


Heat


Gas fuel heating may be required to accommodate changes in gas quality or to improve gas turbine performance. Liquid fuel heating may be required to reduce viscosity and allow it to flow through the liquid fuel system.


Startup


Some fuels are too lean (not enough energy/volume) to be capable of starting a gas turbine, or could create a safety risk if they do not ignite. In these cases, a startup fuel is used. Once operating, the turbine can transfer to the primary fuel.


To mitigate combustion-related risks, including those associated with increased fuel reactivity or higher NOx emissions levels, diluents (typically water or steam) are injected in the combustor through dedicated passages in


Dilute the fuel nozzle. Controls


Advanced controls are needed to ensure optimal operation of the gas turbine while operating on a variety of alternative or opportunity fuels. Such controls enhance fuel capabilities and address variations in the Modified Wobbe Index.


Wash


Ash buildup in a gas turbine may impact performance. Higher levels of ash can occur naturally in some fuels; in other cases the ash formed is a result of the reaction with a vanadium inhibitor. A turbine wash can be used to remove the materials that collect on the hot gas path’s components.


Wash


Sulfates are created when sulfur and ammonia react in a selective catalytic reduction system. These materials can reduce HRSG performance by blocking flow paths and reducing heat transfer, requiring an HRSG (post) wash with cleaning agents.


Removal


To conform to NOx and CO environmental regulations, post-combustion removal of such substances from the HRSG may be required.


Post-treatment


Turbine


Combustor


Pre-treatment


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